Convert 3D Scans Into Editable SOLIDWORKS Models

Reverse engineer 3D scanner data, STL meshes, and sculpted models directly inside SOLIDWORKS — no file hand-offs, no uneditable polygon imports.

A Direct SOLIDWORKS Add-In, Not a File Hand-Off

Converting a 3D scan to SOLIDWORKS usually means juggling separate tools and exchanging files. Power Surfacing RE for SOLIDWORKS works differently: it is a direct add-in, built by an official SOLIDWORKS Gold Partner, that imports scan meshes and rebuilds them as native SOLIDWORKS solid and surface bodies — fully integrated with the feature tree.

Prefer a standalone application? Power Surfacing RE Studio reconstructs the same scan data and exports STEP, IGES, and SAT files for SOLIDWORKS and any other downstream CAD system.

This page covers the SOLIDWORKS-specific workflow. For the general process, see our scan-to-CAD software overview or STL to CAD reconstruction.

From Scan Mesh to Editable Model

  1. 1Import STL or OBJ scan data as a reference mesh in SOLIDWORKS
  2. 2Repair scan anomalies like tears and holes with automated tools
  3. 3Run automatic Quad Wrap retopology that follows curvature flow
  4. 4Refine the fit with Shrink Wrap, Mesh Smooth, and Mesh Offset
  5. 5Convert to native SOLIDWORKS solid or surface bodies in the feature tree

Supported Scan Data and Output

Input Data

  • 3D scanner meshes (STL, OBJ)
  • FEA and 3D printer meshes
  • ZBrush and other sculpted meshes
  • SOLIDWORKS Topology Study meshes

Reconstruction Tools

  • Automatic Quad Wrap retopology
  • Shrink Wrap with self-intersection fixes
  • Mesh Smooth and Mesh Offset
  • Distance display for accuracy checks

Output

  • Native SOLIDWORKS solid bodies
  • Native SOLIDWORKS surface bodies
  • Full feature tree integration
  • STEP / IGES / SAT via RE Studio

Products for This Workflow

Two ways to get scan data into SOLIDWORKS — directly with the add-in, or via CAD file export from the standalone studio.

Frequently Asked Questions

Can a scanned mechanical part be recreated in SOLIDWORKS?

Yes. Power Surfacing RE for SOLIDWORKS imports the scan mesh as a reference, rebuilds the shape with automatic retopology and surface fitting, and converts the result into native SOLIDWORKS solid or surface bodies.

Is this a plugin or a file-export workflow?

Power Surfacing RE for SOLIDWORKS is a direct SOLIDWORKS add-in from an official SOLIDWORKS Gold Partner — geometry is created inside the SOLIDWORKS feature tree. Alternatively, the standalone Power Surfacing RE Studio exports STEP, IGES, and SAT files that open in SOLIDWORKS.

What scan formats can be imported?

STL and Wavefront OBJ meshes, including 3D scanner output, FEA meshes, sculpted meshes, and 3D printer files.

Can SOLIDWORKS Topology Study results be converted?

Yes. SOLIDWORKS Topology Study meshes can be converted directly into usable solid geometry.

Bring Your Scans Into SOLIDWORKS

Download a free trial and convert your first scan mesh into an editable SOLIDWORKS model.